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HUAWU

HUAWUbrakes & couplings from China

Jiangxi Huawu Brake Co., Ltd.

Chinese manufacturer of industrial braking systems, in the business since 1971. Specializes in disc, shoe, electromagnetic brakes, hydraulic thrusters and hydraulic power units for lifting, metallurgical and mining equipment.

China, Jiangxi Province · 1971Manufacturer website

Brakes & Couplings

Electro-hydraulic Thrusters (Ed/YTD/MYT2)
Ed/YTD/MYT2Ed, YTD, MYT2 Series Electro-Hydraulic Thrusters

Electro-hydraulic Thrusters

An electro-hydraulic thruster is a compact unit combining an electric motor, centrifugal pump and hydraulic cylinder: the main actuator for drum and disc brakes, and also for industrial valves, gates, swivel (up to 90°) and clamping mechanisms. Three ranges: Ed to DIN 15430 and YTD to JB/T 10603-2006, thrust 220–4,500 N, stroke 50–120 mm; MYT2, 100–3,000 N, stroke 25–120 mm, replacing (M)YT1. Cast aluminium alloy housing, dry motor, class B or F insulation, IP65; mounting at any angle within 0–180°. Options: limit switches, built-in spring, 5–30 s delay valves, heater.

Rated thrust
220–4,500 N (Ed, YTD); 100–3,000 N (MYT2)
Rated stroke
50, 60, 80, 120 mm (Ed, YTD); 25–120 mm (MYT2)
Power consumption
120–1,100 W
Supply
3 × 380–400 V, 50 Hz (440–460 V, 60 Hz on request)
Operating frequency
900–2,000 cycles/h (depending on size)
Protection / insulation
IP65; insulation class B or F
Ambient temperature
−20…+50 °C; 40 W heater for operation below −25 °C
Standards
Ed: DIN 15430; YTD: JB/T 10603-2006; MYT2: mounting per Q/ZB 120
Drum brake actuationDisc brake actuationIndustrial valves and gatesSwivel mechanisms up to 90°+1
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Hydraulic Safety (Emergency) Brakes (SB/SBD)
SB/SBDSB, SBD Series Safety Brakes

Hydraulic Safety (Emergency) Brakes

SB and SBD are normally closed hydraulic emergency brakes for the low-speed (drum) shaft: clamped by disc spring packs and released by pressure from an SBH or YZBS hydraulic power unit. The SB series has 6 sizes with clamping force 50–400 kN for discs from 500 mm; SBD comes in versions A (100–315 kN, discs 800–1,800 mm), B (80 and 160 kN), C (250–425 kN, discs from 1,800 mm) and D (80–240 kN, discs from 600 mm); B and C replace the former SBB. Non-asbestos linings with a friction coefficient of 0.4 are insensitive to water and salt spray. Options: release, close and lining wear limit switches.

Sub-series
SB50–SB400; SBD-A, SBD-B, SBD-C, SBD-D
Clamping force
50–425 kN
Brake disc diameter
from 500 mm (SB50, SB100) to 1,800 mm and above (SB400, SBD-C)
Working pressure
8–17 MPa
Shoe clearance
0.75–2 mm
Friction coefficient
0.4 static, 0.36 dynamic; non-asbestos linings
Ambient temperature
−20…+50 °C
Weight
90–1,100 kg
Emergency drum brake of crane hoisting mechanismsLuffing mechanisms of port cranesMine hoists and winchesHigh-power inclined belt conveyors+2
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Electro-hydraulic Disc Brakes (YP)
YPYP Series Electro-Hydraulic Disc Brakes

Electro-hydraulic Disc Brakes

YP are normally closed disc brakes with an Ed thruster for large cranes, handling machines, metallurgical and mining equipment. Seven sub-series: YP1 and YP11 (discs 250–500 mm, 20 mm thick), YP2, YP21 and YP31 (355–1,100 mm, 30 mm), heavy-duty YP3 and YP41 (630–1,250 mm); braking torque 200–33,600 N·m. Patented shoe clearance equalization, self-lubricating hinges, closing time 0.25–0.4 s, wear compensation, built-in springs with torque scale, plug-in linings. Release, close, wear and hand-release limit switches provide interlock signals to the PLC.

Sub-series
YP1, YP2, YP3, YP11, YP21, YP31, YP41
Braking torque
200–33,600 N·m (μ = 0.4)
Brake disc diameter
250–1,250 mm; thickness 20 or 30 mm
Thruster
Ed220-50…Ed4500-80 (DIN 15430)
Closing time
0.25–0.4 s
Shoe clearance
0.7–1.3 mm per side
Ambient temperature
−20…+50 °C, humidity up to 90%
Brake weight
53–410 kg
Hoisting and travel mechanisms of large cranesPort handling machinesMetallurgical cranes and equipmentMining machinery and belt conveyors
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Electro-hydraulic Drum Brakes (YW)
YWYW Series Electro-hydraulic Drum Brakes

Electro-hydraulic Drum Brakes

A family of Huawu electro-hydraulic drum brakes in 10 sub-series for different mounting standards: YW/YWB to JB/T 6406-2006 with torque per DIN 15435 for new machinery; YWZ5/YWZE and YWZ4/YWZD to GB 6333-86 (replacing YWZ3); YWZ6/YWZF and YWZ2/YWZB to JB/ZQ 4388-86 (replacing YWZ, JCZ, JWZ, TJ2). Drum diameters 100–800 mm, braking torque 20–12,500 N·m, weight 22–692 kg. YTD, Ed or MYT2 thrusters. Patented shoe clearance equalization, self-lubricating hinges, spring in a square tube with torque scale; options: lining wear compensation, hand release, limit switches.

Sub-series
YW, YWB, YWZ5, YWZE, YWZ6, YWZF, YWZ2, YWZB, YWZ4, YWZD
Braking torque
20–12,500 N·m
Brake drum diameter
100–800 mm
Actuator
electro-hydraulic thruster YTD (JB/T 10603-2006), Ed (DIN 15430) or MYT2
Thruster supply
3 × 380–400 V, 50 Hz; 440–460 V, 60 Hz
Duty
S1 and S3-60% (up to 1,200 cycles/h)
Ambient temperature
−25…+50 °C, humidity up to 90%
Standards
JB/T 6406-2006; torque and dimensions per DIN 15435, GB 6333-86, JB/ZQ 4388-86 (by sub-series)
Hoisting and travel mechanisms of overhead and gantry cranesPortal cranes and port handling machinesBelt conveyorsMetallurgical cranes and mechanisms+1
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Explosion-Proof Thrusters (Ed/BEd Ex)
Ed/BEd ExEd, BEd Series Explosion Protected Thrusters

Explosion-Proof Thrusters

Explosion-protected electro-hydraulic thrusters for brakes and actuators in coal mines and in areas with explosive gas or dust. Ed Ex complies with GB 3836.2 and GB 12476.1-2000 with markings Exd I, Exd II BT4 and DIP A20T4 (dust zones 20–22); BEd is a mining version, Exd I, for 660/1,140 V with a Chinese coal-mine safety certificate (MA). Thrust 300–3,000 N, stroke 50–120 mm, power 250–800 W, weight 21–75 kg. Dry motor with class F insulation; three cable entry positions. Options: limit switches, spring, 5–30 s delay valves, heater.

Rated thrust
300–3,000 N
Rated stroke
50, 60, 120 mm
Explosion-protection marking
Ed: Exd I, Exd II BT4, DIP A20T4; BEd: Exd I
Standards
GB 3836.2, GB 12476.1-2000; CNEx certificates, MA (BEd)
Supply
Ed: 3 × 380–400 V, 50 Hz; BEd: 660 or 1,140 V, 50 Hz
Power consumption
250–800 W
Operating frequency
Ed up to 2,000 cycles/h; BEd up to 1,200 cycles/h
Operating conditions
−20…+40 °C, altitude up to 2,000 m; class F insulation
Brakes of conveyors and winches in coal minesCrane brakes in hazardous areasValves and gates in explosion-hazardous shopsEquipment in combustible dust zones 20–22
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HDB Lever-Type Disc Brakes (HDB)
HDBHDB Series of New Arm Disc Brake

HDB Lever-Type Disc Brakes

HDB is Huawu's new generation of arm-type disc brakes with cast arms: fewer parts, higher stiffness and transmission efficiency. It is driven by the compact in-house HED valve-controlled thruster with shorter response time. Two sub-series: HDB21 (discs 355–710 mm, 755–5,165 N·m, approx. 175 kg without thruster) and HDB31 (450–1,100 mm, 3,150–32,000 N·m, approx. 275 kg). Stepless lining wear compensation, IP65, anti-corrosion design for marine climates. The BMS-III system monitors clamping force, temperature, push-rod stroke and wear and transmits data via Profibus or CAN.

Sub-series
HDB21, HDB31
Braking torque
755–32,000 N·m (μ = 0.43)
Brake disc diameter
355–1,100 mm, thickness 30 mm
Thruster
valve-controlled HED600-50…HED8000-80, 0.37–1.5 kW
Clamping force
6,845–80,000 N
Shoe clearance
0.7–1.1 mm per side
Protection / environment
IP65; −20…+50 °C, humidity up to 100%, salt spray
Monitoring
BMS-III: force, temperature, stroke, wear; Profibus or CAN
Hoisting mechanisms of port and large special cranesPort handling machinesMetallurgical cranesMining machinery and conveyors+1
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Shoe Brakes with Horizontal Thruster (YWH)
YWHYWH Series Electro-hydraulic Drum Brakes

Shoe Brakes with Horizontal Thruster

YWH is an electro-hydraulic drum brake with a horizontally mounted Ed thruster. The series is intended for confined installations where YW, YWZ2 or YWZ4 brakes cannot be fitted. 7 drum diameters from 160 to 500 mm, braking torque 80–4,000 N·m, weight 30–150 kg. Mounting dimensions and torques to JB/T 6406-2006 and DIN 15435, Ed220-50…Ed2000-60 thrusters to DIN 15430. YW-series design features are retained: patented shoe clearance equalization, self-lubricating hinges, torque setting scale; options include lining wear compensation, hand release, limit switches and a thruster with delay valve.

Sizes
YWH160…YWH500, 7 drum diameters
Braking torque
80–4,000 N·m
Brake drum diameter
160–500 mm
Thruster
Ed220-50…Ed2000-60 (DIN 15430), horizontal
Thruster supply
3 × 380–400 V, 50 Hz; 440–460 V, 60 Hz
Duty
S1 and S3-60% (up to 1,200 cycles/h)
Ambient temperature
−25…+50 °C, humidity up to 90%
Standards
JB/T 6406-2006, DIN 15435
Crane travel mechanisms with tight layoutsHoisting mechanisms with limited space for the brakePort handling machinesBelt conveyors
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Explosion-Proof Drum Brakes (BYW)
BYWBYW, BYWZ5, BYWZB Series Explosion Protected Drum Brakes

Explosion-Proof Drum Brakes

Huawu explosion-protected electro-hydraulic drum brakes for mechanisms in explosive gas atmospheres. The sub-series mirror the industrial ones: BYW to JB/T 6406-2006 with torque per DIN 15435, BYWZ5 to GB 6333-86, BYWZB to JB/ZQ 4388-86. Drum diameters 160–800 mm, braking torque 80–12,500 N·m, weight 33–595 kg. Driven by flameproof Ed…Ex thrusters to GB 3836.2; the catalogue specifies gas groups IIA, IIB, IIC and temperature classes T1–T4. Shoe clearance equalization, self-lubricating hinges, spring with torque scale; BYW also offers wear compensation and a lining wear limit switch.

Sub-series
BYW, BYWZ5, BYWZB
Braking torque
80–4,000 N·m (BYW, BYWZ5); 100–12,500 N·m (BYWZB)
Brake drum diameter
160–500 mm (BYW, BYWZ5); 200–800 mm (BYWZB)
Thruster
flameproof Ed300-50 Ex…Ed3000-120 Ex (GB 3836.2)
Explosion protection
Exd IIA / IIB / IIC, T1–T4 (BYWZB: I, IIB per operating conditions)
Thruster supply
3 × 380 V, 50 Hz (440 V, 60 Hz on request)
Duty and conditions
S1 and S3-60% (up to 1,200 cycles/h); −20…+40 °C, altitude up to 2,000 m
Standards
JB/T 6406-2006; DIN 15435 (BYW), GB 6333-86 (BYWZ5), JB/ZQ 4388-86 (BYWZB)
Crane hoisting and travel mechanisms in hazardous areasBelt conveyors in coal minesPort handling equipment in explosive atmospheresMetallurgical and construction machinery in hazardous areas
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Electromagnetic Disc Brakes (MD)
MDMD Series Electromagnetic Disk Brake

Electromagnetic Disc Brakes

MD are normally closed electromagnetic disc brakes: spring-applied, electromagnetically released, with manual emergency release during power loss. They are mounted on the rear end of the motor shaft or on the reducer's high-speed shaft. Three versions: B, basic, 9 sizes MD06–MD25, 5–400 N·m, shafts 11–65 mm, IP54; D, two brakes on one shaft, up to 2 × 400 N·m; E, corrosion-protected IP66 for marine use with A160–A800 connecting flanges, 9 sizes MD06–MD40, 45–2,500 N·m, shafts 28–90 mm. Supply AC 220/380 V or DC 24–205 V; optional release limit switch.

Versions
B basic; D twin (2 brakes on one shaft); E corrosion-protected
Braking torque
5–400 N·m (B); 2 × (2.5–400) N·m (D); 45–2,500 N·m (E)
Sizes
MD06–MD25 (B, D); MD06–MD40 (E)
Shaft diameter
11–65 mm (B, D); 28–90 mm (E); keyway per GB/T 1095
Supply voltage
AC 220, 380 V; DC 24, 110, 170, 205 V
Coil power
22–495 W (at 20 °C)
Protection
IP54 (B, D); IP66 (E)
Operating principle
normally closed: spring-applied, electromagnetic release, manual release
Crane and trolley travel mechanismsWind turbinesElevators and escalatorsMachine tools and positioning mechanisms+2
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Hydraulic Power Units for Brakes and Rail Clamps (SBH/YLH/YZBA/YZBS)
SBH/YLH/YZBA/YZBSSBH, YLH, YZBA, YZBS Series Hydraulic Power Units

Hydraulic Power Units for Brakes and Rail Clamps

Huawu hydraulic power units for single-acting brakes and rail clamps. SBH supplies SB and SBD-C safety brakes (1–2 brakes per unit), YZBS supplies SBD-A, -B, -D brakes, YLH supplies YLZ wheel brakes (up to 8–12 per unit), and YZBA supplies YJA, YJD, YJE, YJJ rail clamps and YGZ rail brakes. Pressure 8–16 MPa, flow 8.6–32 L/min, motor 2.2–7.5 kW; dual-circuit versions (/2) control two mechanisms simultaneously or separately. Cone valves, an accumulator and a pressure relay maintain pressure; a hand pump provides emergency release without power.

Series
SBH, YLH, YZBA, YZBS
Rated pressure
8–16 MPa
Rated flow
8.6–32 L/min
Motor power
2.2–7.5 kW
Supply
motor 3 × 380 V, 50 Hz; control 220 V, 50 Hz; valves DC 24 V recommended
Oil circuits
1 or 2 independent (/1, /2)
Equipment
cone valves, accumulator, pressure relay, hand pump; optional level and temperature switches, heater (below −20 °C), control cabinet
Weight
185–305 kg (without oil)
Safety brakes of crane hoisting mechanismsRail clamps of portal and container cranesWheel brakes of crane travel mechanismsMine hoists with SB/SBD brakes
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FAQ — HUAWU

What equipment does SDS supply from HUAWU?

SDS delivers the full HUAWU product range including brakes & couplings. Detailed series, sizes and technical specifications are available on this page; full PDF catalogues can be downloaded from the Catalogues section.

In which industries is HUAWU equipment used?

HUAWU equipment is applied in crane manufacturing, metallurgy, mining & mineral processing and port equipment and other industries. We select a specific model for your duty cycle, load profile, working environment and ambient conditions.

What is the warranty and lead time for HUAWU?

Standard manufacturer warranty — 12 months from commissioning, no more than 18 months from shipment. Production lead time is 4–16 weeks depending on specification (the equipment is manufactured in China, Jiangxi Province). Delivery to Russia is by road transport. Detailed terms are on the Terms of Cooperation page.

How to order HUAWU equipment from SDS?

Send a technical request with operating parameters and requirements. Within one business day we prepare a technical-commercial proposal with firm pricing and delivery schedule. Default Incoterms — DDP (with EAEU certification and customs clearance included).

Need help with HUAWU?

An SDS engineer will size the unit for your load and quote it — usually within one business day.