JINGUbrakes & couplings from China
Henan Jingu Brake Co., Ltd.
Industrial brake specialist with 20+ years in brake systems only. 60+ series: drum, disc, safety, storm brakes and electro-hydraulic thrusters. ISO 9001, ISO 45001, CE certified.
Brakes & Couplings
Electro-Hydraulic Thrusters & Power Units
An electro-hydraulic thruster is a compact unit combining an electric motor, centrifugal pump and hydraulic cylinder: the actuator for drum and disc brakes, industrial valves, swivel (up to 90°) and clamping mechanisms. The Ed series complies with DIN 15430 and JB/T 10603-2006: 15 sizes from Ed23/5 to Ed630/12 with 220–6,300 N thrust, IP65, mounting at any angle within 0–180°, up to 2,000 cycles/h. ZED runs on 220 V DC or AC; BEd and BYT₁ are flameproof. The range also includes DYT electro-hydraulic pushers (up to 20,000 kgf, stroke up to 3,000 mm) and YZ(J) hydraulic power units for rail clamps and safety brakes.
- Sub-series
- Ed, ZED, YT₁ (thrusters); BEd, BYT₁ (flameproof); DYT; YZ(J)
- Rated thrust
- 220–6,300 N (Ed); 300–3,000 N (BEd)
- Rated stroke
- 40–60 mm (short stroke), 120 mm (long stroke)
- Supply
- 3 × 380 V, 50 Hz, 165–1,100 W (Ed); ZED: 220 V DC/AC; BEd: 127–1,140 V
- Protection / explosion protection
- IP65, class F insulation (Ed); IP54, class B (YT₁); Exd I Mb, Exd II CT4 (BEd)
- Standards
- DIN 15430, JB/T 10603-2006 (Ed); GB 3836.2-2010 (BEd)
- DYT pushers
- 100–20,000 kgf, stroke 5–3,000 mm, motor 0.55–5.5 kW
- YZ(J) power units
- 10–20 MPa, 10–20 L/min, motor 2.2–7.5 kW
Safety Disc Brakes
SB and SBD are normally closed hydraulic safety (emergency) brakes for the low-speed (drum) shaft: applied by disc springs and released by oil pressure from a hydraulic power unit. SB comes in 7 sizes with 50–500 kN clamping force for discs from Ø500 to 1,800 mm and above, 30–40 mm thick; SBD comes in versions A (100–315 kN, discs 800–1,800 mm), B (80 and 160 kN) and C (250–425 kN, discs from 1,800 mm; B and C were formerly SBB), D (50–240 kN, discs from 600 mm). Non-asbestos linings are insensitive to water and salt spray; options: release, closed and lining wear limit switches.
- Sub-series
- SB50–SB500; SBD-A, SBD-B, SBD-C, SBD-D
- Clamping force
- 50–500 kN (SB); 50–425 kN (SBD)
- Brake disc diameter
- from 500 mm (SB50, SB100) to 1,800 mm and above (SB400, SB500, SBD-C)
- Release pressure
- 110–140 bar (SB); 50–120 bar (SBD)
- Shoe clearance
- 1–2 mm (SB, SBD-B, SBD-C); 0.75–1.5 mm (SBD-A, SBD-D)
- Friction coefficient
- 0.35–0.36 (design value); M = μ × d₁ × F
- Weight
- 90–1,200 kg
- Standard and conditions
- JB/T 10917-2008; −20…+40 °C, humidity up to 90%
Storm Brakes and Rail Clamps
Storm protection devices for rail-mounted cranes working outdoors at ports, wharfs and railways. YFX is an electro-hydraulic wedge brake: when power is cut, the Ed80/6 thruster with spring reset lowers a steel wedge onto the rail and the crane wheel (Ø350–800 mm) runs onto it; for the non-working state YFX is combined with anchoring devices and storm tie-downs. YLBZ is a wheel brake with a disc-spring hydraulic cylinder per GB/T 15622-2005: 50–180 kN clamping force, stainless steel fasteners and pins. YJGQ (160–600 kN) and XJYT (250 and 500 kN, 14 MPa) are hydraulic rail clamps.
- Sub-series
- YFX (wedge brake), YLBZ (wheel brake), YJGQ and XJYT (rail clamps)
- YFX
- crane wheel Ø350–800 mm, Ed80/6 thruster, 129–164 kg
- YLBZ
- clamping 50–180 kN, braking force 42–150 kN, wheel width 150–210 mm, 8 MPa
- YJGQ
- clamping force 160–600 kN, rails P50, QU70–QU120, 1,330–2,117 kg
- XJYT
- clamping force 250 and 500 kN, anti-slip force 120 and 250 kN, 14 MPa, motor 2.2–3 kW
- Supply
- 3 × 380 V, 50 Hz
- YFX duty
- S3-60% (1,200 cycles/h) and S1
- Ambient temperature
- −20…+50 °C
Electro-Hydraulic Disc Brakes
Normally closed arm-type disc brakes with an Ed thruster to DIN 15430: spring applied when power is off and released by the thruster when energised. Six versions by centre height and design: I–III with braking torque per DIN 15433, IV–VI per DIN 15433 and JB/T 7020-2006; discs Ø250–1,250 mm, torque 200–20,540 N·m. Automatic shoe clearance equalisation and self-aligning shoes, stepless lining wear compensation, self-lubricating hinges, closing time 0.25–0.4 s. Limit switches provide interlock signals to the PLC; operation at −20…+50 °C, below −20 °C with YH-10 oil or a heater.
- Versions
- YPZ₂ I, II, III (DIN 15433); IV, V, VI (DIN 15433, JB/T 7020-2006)
- Braking torque
- 200–20,540 N·m (μ = 0.36)
- Brake disc diameter
- 250–1,250 mm; thickness 20 or 30 mm
- Thruster
- Ed23/5…Ed301/6 (DIN 15430)
- Shoe clearance
- 0.9 ± 0.2 mm per side (III: 1.0 ± 0.3 mm)
- Closing time
- 0.25–0.4 s
- Supply and duty
- 3 × 380 V, 50 Hz (60 Hz and other voltages on request); S3-60% (1,200 cycles/h) and S1
- Brake weight
- 71–295 kg
Electro-Hydraulic Drum Brakes
JINGU's main series of electro-hydraulic drum brakes: mounting dimensions and braking torque per JB/ZQ 4388-2006, technical requirements per JB/T 6406-2006. YWZ₄ (Ed) with an Ed thruster replaces YWZ₄B, and YWZ₄ (YT₁) with a YT₁ thruster replaces YWZ₈; both cover drums of 100–800 mm and 40–12,500 N·m. YWZ₄-A (drums 160–800 mm, 80–12,000 N·m) replaces YWZ₃B. Normally closed: the spring applies the brake when power is off and the thruster releases it; self-lubricating bearings at the hinges, riveted or plug-in linings. For cranes, transport, metallurgical, mining and port machinery.
- Sub-series
- YWZ₄ (Ed), YWZ₄ (YT₁), YWZ₄-A
- Braking torque
- 40–12,500 N·m (YWZ₄); 80–12,000 N·m (YWZ₄-A)
- Brake drum diameter
- 100–800 mm (YWZ₄); 160–800 mm (YWZ₄-A)
- Thruster
- Ed23/5…Ed301/12 or YT₁-18…YT₁-320
- Shoe clearance
- 0.6–0.9 mm (YWZ₄); 0.5–2.5 mm (YWZ₄-A)
- Weight
- 20–885 kg
- Standards
- JB/ZQ 4388-2006 (dimensions and torque), JB/T 6406-2006
- Ambient conditions
- −20…+50 °C, humidity up to 90%
Pneumatic Caliper Disc Brakes
Pneumatic caliper disc brakes for parking and service (deceleration) braking of mechanisms in hoisting, transport, metallurgical, mining, port and construction machinery. QP is spring applied and released by compressed air at 5–7 bar; CQP, conversely, is applied by air (up to 7 bar) and released by a spring. Size 12.7 fits 12.7 mm discs from Ø200 mm (QP force up to 6,400 N); size 30/25.4 fits 30 or 25.4 mm discs from Ø610 mm (32,800 N) with automatic lining wear compensation. QP offers four torque levels per disc diameter; the brakes run on an existing compressed-air network, braking time is set by a flow control valve.
- Sub-series
- QP12.7-A/B, CQP12.7-A/B; QP30-D, QP25.4-D, CQP30-D, CQP25.4-D
- Operating principle
- QP: spring applied, air released; CQP: air applied, spring released
- Rated braking force
- 4,800–6,400 N (QP12.7), 32,800 N (QP30/25.4); CQP: proportional to air pressure
- Brake disc
- Ø from 200 mm, 12.7 mm thick (12.7); Ø from 610 mm, 25.4 or 30 mm thick (30/25.4)
- Braking torque
- M = F × (R − 0.03) N·m (12.7); M = F × (R − 0.065) N·m (30/25.4); R = disc radius, m
- Working air pressure
- 5–7 bar (QP); up to 7 bar (CQP)
- Ambient temperature
- −5…+40 °C; air free of oil, water and impurities
- Weight
- 19–70 kg
YW Series Electro-Hydraulic Drum Brakes
A family of electro-hydraulic drum brakes with Ed thrusters to DIN 15430; technical requirements per JB/T 6406-2006. The base YW (drums 160–800 mm, 80–12,500 N·m) matches DIN 15435 and JB/T 7021-2006 dimensions. Special versions: YWW, horizontally mounted, for slewing mechanisms of gantry and tower cranes; YW-E, two-stage with adjustable second-stage time; YW-K, normally open, for crane trolleys; YW-L with direct braking torque display; YW-P, including GB 6333-86 mounting; YW-Q with hydraulic or pneumatic actuation.
- Sub-series
- YW, YWW, YW-E, YW-K, YW-L, YW-P, YW-Q
- Braking torque
- 80–12,500 N·m (YW); 80–7,100 N·m (YW-P, YW-Q); 100–4,100 N·m (YWW, YW-E, YW-K, YW-L)
- Brake drum diameter
- 160–800 mm (YW); 160–630 mm (YW-P, YW-Q); 160–500 mm (YWW, YW-E, YW-K, YW-L)
- Thruster
- Ed23/5…Ed301/12 (DIN 15430); flameproof on request
- Shoe clearance
- 0.6–2.0 mm (by sub-series)
- Supply
- 3 × 380 V, 50 Hz; other voltages on request (e.g. 440 V, 60 Hz)
- Ambient conditions
- −20…+50 °C, humidity up to 90%
- Standards
- JB/T 6406-2006; mounting per DIN 15435, JB/T 7021-2006, GB 6333-86 (YW-P-A, YW-Q)
FAQ — JINGU
What equipment does SDS supply from JINGU?
SDS delivers the full JINGU product range including brakes & couplings. Detailed series, sizes and technical specifications are available on this page; full PDF catalogues can be downloaded from the Catalogues section.
In which industries is JINGU equipment used?
JINGU equipment is applied in crane manufacturing, metallurgy, port equipment and mining & mineral processing and other industries. We select a specific model for your duty cycle, load profile, working environment and ambient conditions.
What is the warranty and lead time for JINGU?
Standard manufacturer warranty — 12 months from commissioning, no more than 18 months from shipment. Production lead time is 4–16 weeks depending on specification (the equipment is manufactured in China, Henan Province, Changyuan). Delivery to Russia is by road transport. Detailed terms are on the Terms of Cooperation page.
How to order JINGU equipment from SDS?
Send a technical request with operating parameters and requirements. Within one business day we prepare a technical-commercial proposal with firm pricing and delivery schedule. Default Incoterms — DDP (with EAEU certification and customs clearance included).
Need help with JINGU?
An SDS engineer will size the unit for your load and quote it — usually within one business day.