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INI

INIhoists & trolleys, gearboxes from China

INI Hydraulic Co., Ltd.

Chinese manufacturer of hydraulic winches, planetary gearboxes, travel drives, slewing mechanisms and hydraulic motors. Over 26 years in the market, one of Asia's largest producers of hydraulics for off-highway machinery.

China, Ningbo · 1998Manufacturer website

Hoists & Trolleys

Hydraulic Winches (IYJ)
IYJIYJ Hydraulic Winch Series (IYJ2.5A – IYJ488)

Hydraulic Winches

INI's main hydraulic winch line: valve block with brake function and counterbalance valve, high-speed axial piston or low-speed radial piston motor (INM05–INM7), Z-type brake, KC/GC or IGC-W planetary gearbox, drum, frame and clutch. The user supplies only a power pack and directional valve. Sizes from IYJ2.5A to IYJ488: line pull on 1st layer 5–550 kN, rope 8–52 mm, rope speed from 60 m/min (5 kN) to 10 m/min (550 kN), pressure differential 13–29.3 MPa, flow 30–480 L/min. Options: rope guider, pressure roller, last-three-wraps alarm, speed sensor shaft. Not designed for lifting personnel.

Sizes
IYJ2.5A – IYJ488 (by planetary gearbox module)
Line pull (1st layer)
5–550 kN (max. — IYJ79-550)
Rope speed (1st layer)
60 m/min (5 kN) … 10 m/min (550 kN)
Rope diameter
8–52 mm
Pressure differential
13–29.3 MPa
Oil flow
30–480 L/min
Hydraulic motor
radial piston INM05–INM7 or axial piston A2FE
Brake / gearbox
Z-type multi-disc / planetary KC, GC, IGC-W
Crane hoist and luffing winchesDrilling and geological exploration rig winchesShipboard deck and towing winchesMining and oilfield machinery winches+1
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Compact Hydraulic Winches (IYJ-N)
IYJ-NIYJ-N Series Integrated Hydraulic Winches (IYJ11-N – IYJ33-N, IYJ45-ZPN)

Compact Hydraulic Winches

IYJ-N compact winches with the power unit built into the drum: gerotor or axial piston motor with distributor, Z-type multi-disc brake and C or KC planetary gearbox sit inside the drum, protected from contamination. Standard range IYJ11-N … IYJ33-N: line pull 3–60 kN, rope speed up to 50 m/min under load and up to 90 m/min light-load (two-speed NB versions), pressure 8–30 MPa, flow 6–124 L/min, rope 5–14 mm, drum capacity 28–126 m. IYJ45-…-ZPN recovery winches (90–120 kN) for rescue boats have been DNV-certified since 2015.

Sizes
IYJ11-N, IYJ22-N, IYJ2.52.5-N, IYJ33-N; IYJ45-…-ZPN
Line pull (1st layer)
3–60 kN; IYJ45-ZPN — 90–120 kN
Rope speed
up to 50 m/min (load), up to 90 m/min (light load)
Working pressure
8–30 MPa
Oil flow
6–124 L/min
Rope diameter
5–14 mm (IYJ45-ZPN — 24–28 mm)
Drum capacity
28–126 m
Built-in units
motor, Z-type brake, C/KC gearbox inside the drum
Rescue boat and survival craft winchesHoist winches of truck and mobile cranesAerial platform winchesWinches on tracked vehicles
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Electric Winches (IDJ)
IDJIDJ Series Electric Winch (IDJ23 – IDJ699)

Electric Winches

IDJ electric winches: brake motor, multi-stage planetary gearbox, drum and frame; the customer adds only the control cabinet. Range IDJ23 to IDJ699: line pull on 1st layer 10–600 kN, rope 14–50 mm, rope speed up to 58 m/min, motor power from 3.7 kW to 2 × 350 kW, supply 380 V 50 Hz, 660/1,140 V or 440 V 60 Hz. The 600 kN version (IDJ699-600-1000-44, ratio 88.3) was built for a 1,600 t floating dock in the Netherlands; a 150 kN winch for seafloor oil exploration is IP56, insulation class F, duty S1. SDS supplied IDJ477-250-10-42 (250 kN, 42 mm rope) with a built-in IGT160W4 gearbox.

Sizes
IDJ23 – IDJ699 (by planetary gearbox module)
Line pull (1st layer)
10–600 kN
Rope speed (1st layer)
up to 58 m/min
Rope diameter
14–50 mm
Motor power
3.7 kW … 2 × 350 kW
Supply voltage
380 V 50 Hz; 660/1,140 V; 440 V 60 Hz
Offshore version
IP56, insulation F, duty S1 (150 kN winch)
Shipboard deck machinery and mooring winchesFloating dock winchesCutter suction dredger winchesHoist winches of cranes and construction machines+1
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Free Fall Winches (IYJ-L)
IYJ-LIYJ-L Series Hydraulic Winch with Free Fall Function

Free Fall Winches

IYJ-L hydraulic winches with free-fall function: planetary gearbox, hydraulic motor, wet multi-disc brake, valve blocks (counterbalance and shuttle valves), drum, frame and a hydraulically controlled clutch (INI patent) on the last gearbox stage that disengages the drum from the drive. A two-speed variable motor gives two speeds; an axial piston motor raises pressure and power. Line pull 6–225 kN, rope speed up to 90 m/min, rope 8–32 mm, system pressure 10–30 MPa, clutch opening pressure 5–8.5 MPa. Also part of INI's marine programme (Marine Machinery catalogue).

Line pull (1st layer)
6–225 kN
Rope speed (1st layer)
up to 90 m/min
Rope diameter
8–32 mm
System pressure
10–30 MPa (code H1–H6: 10–35 MPa)
Clutch opening pressure
5–8.5 MPa
Free fall
hydraulic clutch on the last gearbox stage
Brake
wet multi-disc; band brake optional
Pipelayer winchesCrawler and truck crane hoist winchesGrab crane winchesCrusher winches+1
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Friction Winches (IMYJ)
IMYJIMYJ Series Hydraulic Friction Winch

Friction Winches

IMYJ hydraulic friction winches: a set of a twin-drum traction winch and a storage winch, used with pulleys and a rope guide. Designed for large rope storage and constant line pull; fitted with INI single- or two-speed motors, with an optional in-house power pack. Four base versions: 65 kN / 120 m / 16 mm rope, 200 kN / 1,000 m / 22 mm, 300 kN / 900 m / 27 mm and 1,500 kN / 400 m / 63 mm. IMYJ466-300: rope speed 0–15 m/min, 15 layers on the storage drum, 26 MPa, 95,000 N·m on the twin drums.

Versions
IMYJ33-65, IMYJ466-200, IMYJ466-300, IMYJ61111-1500
Line pull
65–1,500 kN
Storage capacity
120–1,000 m
Rope diameter
16–63 mm
Rope speed (IMYJ466-300)
0–15 m/min
System pressure (IMYJ466-300)
26 MPa
Configuration
twin-drum friction winch + storage winch
Pipe-laying vessels and systemsOffshore equipment with large rope capacityPower line construction (rope pulling)Heavy load transport and haulage
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Mooring Winches (IYJ-C)
IYJ-CIYJ-C Hydraulic Mooring Winch Series (IYJ45-C – IYJ79-C)

Mooring Winches

IYJ-C hydraulic mooring winches: valve block with brake and overload protection, hydraulic motor, enclosed planetary gearbox, band brake, dog clutch, drum, warping head and frame. An enclosed gearbox instead of open gearing and rolling instead of plain bearings raise efficiency by 6–10 % and remove daily lubrication. Comply with GB 4446-84; a constant-tension valve block adds CT function. Standard range IYJ45-C … IYJ79-C: drum load 50–400 kN, holding load 150–1,080 kN, speed 10–15 m/min (light line 20–30 m/min, creep 0.5 m/min), rope 20–50 mm; special versions up to 750 kN.

Sizes
IYJ45-C, IYJ56-C, IYJ67-C, IYJ79-C; special up to IYJ4611-C
Drum load
50–400 kN (special up to 750 kN)
Holding load
150–1,080 kN
Rope speed
10–15 m/min; light line 20–30 m/min; creep 0.5 m/min
Rope diameter / capacity
20–50 mm / 250–400 m
Rated pressure / flow
14.5–17 MPa / 69–370 L/min
Brake / clutch
band brake / dog clutch; warping head
Standard
GB 4446-84
Ship mooring winchesPositioning winches for offshore platforms and bargesMooring of floating docks and pontoonsDeck machinery of fishing vessels
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Vehicle Recovery Winches (ISYJ)
ISYJISYJ Hydraulic Winch Series (Vehicle Recovery), ISYJ2.5 – ISYJ67

Vehicle Recovery Winches

ISYJ winches for special vehicles (INI patent): distributors with shuttle valves controlling the brake, single or dual counterbalance valves, INM radial piston motor, Z-type brake, C-type planetary gearbox, drum and frame; the vehicle supplies only hydraulic power and a directional valve. With the clutch lever pulled out the drum rotates freely for fast rope pay-out. Range ISYJ2.5 … ISYJ45: line pull 10–300 kN, rope speed 0–12…0–6 m/min, rope 8–28 mm, pressure differential 15–21 MPa; ISYJ67 versions — 400–500 kN, rope 33–36 mm. Used to recover stuck vehicles and for self-recovery.

Sizes
ISYJ2.5, ISYJ2.54, ISYJ45, ISYJ67
Line pull (1st layer)
10–300 kN; ISYJ67 — 400–500 kN
Rope speed
0–12 … 0–6 m/min
Rope diameter
8–36 mm
Pressure differential
15–21 MPa
Oil flow
12–330 L/min
Motor / brake / gearbox
INM / Z-type / C-type planetary
Free spooling
clutch with hand lever
Recovery and rescue vehiclesBulldozers and pipelayersMilitary and heavy off-road trucksCross-country vehicles (self-recovery)
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Hydraulic Capstans (IYJP)
IYJPIYJP Hydraulic Capstan Series (IYJP3 – IYJP79)

Hydraulic Capstans

IYJP hydraulic capstans — an INI patent: valve block with brake and overload protection, hydraulic motor, planetary gearbox, wet brake, capstan head and frame. The integrated valve block simplifies the ship's hydraulic system. Range IYJP3-10 … IYJP79-260: pull 10–260 kN, nominal speed 10–25 m/min, rope 13–36 mm, working pressure differential 12–14.5 MPa, total displacement 860–46,794 cc/rev, flow 25–229 L/min; INM1–INM6 radial piston motors, C3 … C79 gearboxes. IDJP electric capstans are available for vessels without hydraulics.

Versions
IYJP3-10 … IYJP79-260
Pull
10–260 kN
Nominal speed
10–25 m/min
Rope diameter
13–36 mm
Working pressure differential
12–14.5 MPa
Oil flow
25–229 L/min (IYJP3-10 … IYJP79-240)
Motor / gearbox
INM1–INM6 / planetary C3AC (i = 5) … C79 (i = 22)
Brake
wet multi-disc
Ship mooring capstansHauling ropes and mooring lines on deckPulling operations in portsFishing vessel deck machinery
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Anchor Winches (IYM)
IYMIYM Series Hydraulic Anchor Winch (IYM2.5-Ø16 – IYM6-Ø42)

Anchor Winches

IYM hydraulic anchor winches (windlasses): valve block with brake and overload protection, hydraulic motor, planetary gearbox, hydraulic or manual band brake and dog clutch, frame. The integrated valve block simplifies the ship's hydraulics and gives smooth heaving and lowering. 10 versions for anchor chain 16–42 mm: working load 10.9–75 kN, overload pull 16.4–112.5 kN, holding load from 67 to 442 kN, heaving speed at least 9 m/min, anchorage depth up to 82.5 m, pressure 14–16 MPa, flow 14–83 L/min. The designation gives gearbox module and chain size.

Versions
10 (IYM2.5-Ø16 … IYM6-Ø42)
Anchor chain diameter
16–42 mm
Working load
10.9–75 kN
Overload pull
16.4–112.5 kN
Holding load
≥ 67 … ≥ 442 kN
Heaving speed / anchorage depth
≥ 9 m/min / ≤ 82.5 m
Pressure / flow
14–16 MPa / 14–83 L/min
Brake and clutch
band brake, dog clutch (hydraulic or manual)
Ship anchoring gearFishing vessel windlassesAnchor winches for barges, pontoons and floating platformsCombined anchor-mooring systems
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Gearboxes

Hydrostatic Planetary Drives (IGC-T)
IGC-TIGC-T Hydrostatic Drive Series (IGC9T2 – IGC880T3)

Hydrostatic Planetary Drives

IGC-T planetary gearboxes for hydrostatic travel drives: 17 versions (15 torque sizes) from IGC9T2 to IGC880T3, maximum output torque 9–880 kN·m, 2–4 stages, ratios 16.3–421.7. Input flange for an axial piston motor (A2FE, A6VE, A6VM, A2FM, A4VM) and a wet multi-disc parking brake (250–3,200 N·m, release pressure 1.8–5 MPa). The drive mounts directly into a wheel or crawler track, or into cutter heads of milling machines and roadheaders. Used by SANY, XCMG and ZOOMLION and exported to Southeast Asia, India, South Korea, the Netherlands, Germany and Russia.

Versions
17 (IGC9T2 – IGC880T3), 15 torque sizes
Max. output torque
9,000–880,000 N·m
Ratios
16.3–421.7
Stages
2, 3 or 4
Input interface
flange for A2FE/A6VE/A6VM/A2FM/A4VM axial piston motor
Max. input speed
4,000 rpm
Parking brake
wet multi-disc, 250–3,200 N·m, release 1.8–5 MPa
Weight
49–4,350 kg
Travel drives of crawler drill rigs and crawler cranesTrack and cutter-head drives of milling machines and roadheadersRoad roller travel drivesSelf-propelled drill rigs and aerial work platforms+1
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Crawler Travel Drives (IGT)
IGTIGT Hydrostatic Drive Series (Travel Motor), IGT9T2 – IGT180T3

Crawler Travel Drives

IGT hydrostatic travel drives for crawler machines: built-in variable (two-speed) axial piston motor, multi-disc brake, planetary gearbox and valve block in one housing. 12 versions from IGT9T2 to IGT180T3: maximum output torque 9–180 kN·m, ratios 20.4–251, motor displacement 87.3 or 171.6 cc/rev, pressure up to 35 MPa, flow up to 150–250 L/min, speed ratio up to 1:2. The housing mounts into the track sprocket or wheel. Matched to machines of 6–110 t; supplied to SANY, XCMG, YUTONG.

Versions
12 (IGT9T2 – IGT180T3)
Max. output torque
9,000–180,000 N·m
Ratios
20.4–251
Hydraulic motor
built-in axial piston, 87.3 or 171.6 cc/rev, two-speed
Max. pressure
35 MPa
Max. flow
150–250 L/min
Drive weight
100–750 kg
Vehicle mass
6–110 t
Crawler excavator travel drivesCrawler cranesRoad milling machines, roadheaders and rollersSelf-propelled drill rigs and aerial platforms+1
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Hydraulic Slewing Drives (IYH)
IYHIYH Series Hydraulic Slewing Drives (IYH22A – IYH33D)

Hydraulic Slewing Drives

IYH hydraulic slewing drives developed in-house by INI: hydraulic motor with distributor, hydraulic multi-disc brake and C-type planetary gearbox with an output pinion driving the slewing ring. 7 versions (IYH22A/B/C, IYH33A/B/C/D): rated torque 1,500–12,000 N·m, speed 0–39 rpm, total displacement 2,325–6,620 cc/rev, pressure 6–16 MPa, flow 40–100 L/min; pinion module 6–10 mm. The distributor can include counterbalance, overload, shuttle and speed-control valves. Used by SANY; exported to the USA, Japan, Australia, Russia, the Netherlands and Korea.

Versions
7 (IYH22A/B/C, IYH33A/B/C/D)
Rated torque
1,500–12,000 N·m
Speed
0–39 rpm
Total displacement
2,325–6,620 cc/rev
Pressure / flow
6–16 MPa / 40–100 L/min
Gearbox
planetary C22 (i = 22.86), C33 (i = 18.6; 33.1)
Output pinion
module 6–10 mm, 11–17 teeth
Brake
hydraulic multi-disc
Slewing of truck and mobile cranesSlewing of aerial work platformsTurntables of tracked vehiclesTruck-mounted loader cranes
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Winch Planetary Gearboxes (IGC-W)
IGC-WIGC-W Hydrostatic Winch Drive Series (IGC9W2 – IGC880W3)

Winch Planetary Gearboxes

IGC-W planetary gearboxes for winch drives: 16 versions from IGC9W2 to IGC880W3, maximum output torque 6.3–750 kN·m, 2–3 stages, ratios 16.3–302.4. The compact housing is mounted inside the cable drum; input flange for a variable or fixed displacement axial piston motor and a multi-disc holding brake of 250–3,200 N·m (static, not a service brake). ZCZ end supporting bearing units are available for the drum. Used in winches of mobile, crawler, railway, shipboard, dockside and container cranes and rotary drill rigs, including INI IYJ-C mooring winches.

Versions
16 (IGC9W2 – IGC880W3), 15 torque sizes
Max. output torque
6,300–750,000 N·m
Ratios
16.3–302.4
Stages
2 or 3
Input interface
flange for A2F/A2FE/A6VE/A6VM/A2FM/A4VM axial piston motor
Max. input speed
4,000 rpm
Parking brake
multi-disc, 250–3,200 N·m, release 1.8–5 MPa
Weight
49–4,350 kg
Hoist and luffing winches of truck and crawler cranesRotary drill rig winchesRailway crane winchesShipboard, dockside and container cranes+1
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Travel Motors (IGY)
IGYIGY××T Hydrostatic Drive Series (Travel Motor), IGY1400T2 – IGY40000T2

Travel Motors

Compact IGY-T hydrostatic travel drives: built-in two-speed axial piston motor, multi-disc parking brake, planetary gearbox and valve block. Maximum output torque 1,396–54,000 N·m, ratios 25.26–82, pressure 24.5–35 MPa, flow 20–250 L/min, drive weight 17–280 kg — for machines of 1–35 t. The number in the designation is the gearbox output torque in N·m. Dimensions and performance conform to Nabtesco, KYB, Nachi and Tongmyung drives, so they are used as replacements.

Versions
IGY1400T2 – IGY40000T2
Max. output torque
1,396–54,000 N·m
Ratios
25.26–82
Hydraulic motor
built-in axial piston, two-speed
Max. pressure
24.5–35 MPa
Max. flow
20–250 L/min
Drive weight
17–280 kg
Vehicle mass
1–35 t
Travel drives of mini and mid-size crawler excavatorsCrawler cranes and aerial platformsRoad milling machines and rollersSelf-propelled drill rigs+1
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Two-Speed HDD Carriage Drives (IYHG)
IYHGIYHG Series Hydraulic Slewing Drives (IYHG33A – IYHG34D)

Two-Speed HDD Carriage Drives

IYHG two-speed hydraulic drives: variable displacement axial piston motor, multi-stage planetary gearbox and relief valve block. Pressurising control port X switches the motor to small displacement for higher speed. The output pinion meshes with a rack and moves the power head of a horizontal directional drilling rig back and forth. 6 versions: torque 3,000–12,000 N·m at large displacement and 1,050–4,000 N·m at small, speed 26–40 / 70–90.5 rpm, ratios 20.06–38.6, pressure 25–28 MPa, weight 70–220 kg. Supplied to XCMG.

Versions
6 (IYHG33A/B, IYHG34A/B/C/D)
Output torque (large / small displacement)
3,000–12,000 / 1,050–4,000 N·m
Speed
26–40 / 70–90.5 rpm
Ratios
20.06–38.6
Rated pressure
25–28 MPa
Hydraulic motor
variable axial piston, 51.9–87.3 / 18.27–43.1 cc/rev
Weight
70–220 kg
Rack-and-pinion carriage drive of HDD rigsTwo-speed carriage and platform travel drivesSlewing mechanisms of construction machinery
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Shaft-Output Planetary Gearboxes (IGC-J)
IGC-JIGC-J Shaft Rotation Series (IGC80J3 – IGC550J4)

Shaft-Output Planetary Gearboxes

IGC-J planetary gearboxes with output shaft for rotary drives: 5 sizes — IGC80J3, IGC110J3, IGC160J3, IGC220J3 and IGC550J4, maximum output torque 67–410 kN·m, 3–4 stages, ratios 77.7–645.45. Input and output rotate in the same direction. Input accepts an axial piston motor (A2FE, A2FM, A4FM, A6VM) or a radial piston motor INM2–INM7 or HMB030–HMB270; parking brake optional. Unlike IGC-T and IGC-W, which are built into a wheel or drum, torque is delivered through the output shaft; an IGC26J version (i = 5, 26.5 kN·m) was designed for an electric-motor-driven scraper bunker loader.

Sizes
5 (IGC80J3, IGC110J3, IGC160J3, IGC220J3, IGC550J4)
Max. output torque
67,000–410,000 N·m
Ratios
77.7–645.45
Stages
3 or 4
Output
shaft; same direction as input
Hydraulic motors
A2FE, A2FM, A4FM, A6VM; radial piston INM2–INM7, HMB030–HMB270
Brake
optional
Hydraulic-motor rotary drives with a stationary gearboxScraper conveyor and bunker loader drives (electric motor version)Drum and winch drives with shaft output
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Wheel Travel Drives (IGY-L)
IGY-LIGY××L Hydrostatic Drive Series (Wheel Motor), IGY10000L2 – IGY17000L3

Wheel Travel Drives

IGY-L wheel drives: built-in two-speed axial piston motor, multi-disc brake, planetary gearbox and valve block; heavy-duty bearings and bolts allow direct installation in the wheel. Five versions from IGY10000L2 to IGY17000L3: maximum output torque 10,000–17,000 N·m, ratios 42.1–94.1, output speed 30–55 rpm, flow 80 L/min, pressure 25–35 MPa, weight 120–200 kg, for machines of 8–18 t. Mounting dimensions conform to Fairfield drives; suitable for open and closed loops.

Versions
5 (IGY10000L2 – IGY17000L3)
Max. output torque
10,000–17,000 N·m
Ratios
42.1–94.1
Output speed
30–55 rpm
Hydraulic motor
built-in axial piston, two-speed (51.9/34; 44.4/26.6 cc/rev)
Pressure / flow
25–35 MPa / 80 L/min
Drive weight
120–200 kg
Vehicle mass
8–18 t
Wheeled aerial work platformsRoad rollersWheeled excavatorsWheeled mobile machinery with hydrostatic transmission
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High Speed Swing Gears (IWYHG)
IWYHGIWYHG High Speed Hydraulic Slewing Drives Series (IWYHG2.52.5 – IWYHG55)

High Speed Swing Gears

IWYHG high-speed slewing drives for excavators: valve block with brake function, high-speed hydraulic motor, brake and multi-stage planetary gearbox; the output gear shaft drives the slewing platform ring gear directly. 10 versions from IWYHG2.52.5 to IWYHG55: rated torque 1,000–12,000 N·m, speed up to 102 rpm, ratios 18.4–30.33, pressure 14–28 MPa, motor displacement 18.6–171.6 cc/rev, weight 50–125 kg — for 3.5–25 t excavators. They withstand hydraulic and external shock loads. Exported to Singapore, India, Korea and the Netherlands.

Versions
10 (IWYHG2.52.5 – IWYHG55)
Rated torque
1,000–12,000 N·m
Speed
up to 102 rpm
Ratios
18.4–30.33
Rated pressure
14–28 MPa
Motor displacement
18.6–171.6 cc/rev
Weight
50–125 kg
Excavator class
3.5–25 t
Swing mechanisms of 3.5–25 t crawler excavatorsAerial platform slewingTurntables of tracked vehiclesSlewing mechanisms of construction machines
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Multi-Stage Planetary Gearboxes (IE)
IEIE Series Multi-stage Planetary Gearbox (IE450 – IE1750)

Multi-Stage Planetary Gearboxes

IE modular multi-stage planetary gearboxes: 8 sizes by housing outer diameter 450–1,750 mm (IE450 … IE1750), each in 1–4 stage versions; maximum output torque 63–2,000 kN·m, ratios 3.83–1,239.5, input speed up to 4,000 rpm. Input for Rexroth, Danfoss, Eaton, M+S, Linde, SAM, Sauer, SAI, Dinamic Oil, Calzoni hydraulic motors or an electric motor; static brake optional. Output shaft: male/female involute or rectangular spline, keyed, or hollow for shrink disc. Designed mainly to transmit torque; radial load on the shaft is limited.

Sizes
8 (IE450, IE490, IE560, IE610, IE670, IE870, IE1060, IE1750)
Max. output torque
63,000–2,000,000 N·m
Ratios
3.83–1,239.5
Stages
1–4
Max. input speed
4,000 rpm
Drive
Rexroth, Danfoss, Eaton, Linde, Sauer, SAI, Calzoni etc. hydraulic motors or electric motor
Output shaft
male/female spline, keyed, hollow for shrink disc
Oil temperature
up to +80 °C (ideal −15…+40 °C)
Mining and coal mining machinery drivesMetallurgical equipment drivesShipboard and deck machineryOilfield equipment+1
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Caterpillar/Wheel Transmissions (IKY)
IKYIKY Series Hydraulic Transmission for Caterpillar (Wheel), IKY2.5A – IKY66A

Caterpillar/Wheel Transmissions

IKY hydraulic transmissions for crawler and wheel drives: INM radial piston motor, one- or two-stage planetary gearbox and valve block with brake. The rotating housing is the output and bolts directly to the track sprocket; the short axial length allows installation inside the wheel or track. 13 versions (8 module sizes) from IKY2.5A to IKY66A: maximum output torque 1,040–80,000 N·m, ratios 3–37.5, speed up to 210 rpm, pressure 17–24 MPa, total displacement 387–25,530 cc/rev, for machines of 1–50 t.

Versions
13 (IKY2.5A – IKY66A), 8 module sizes
Max. output torque
1,040–80,000 N·m
Ratios
3–37.5
Speed
up to 210 rpm
Max. pressure
17–24 MPa
Total displacement
387–25,530 cc/rev
Hydraulic motor
radial piston INM05–INM4 (74–1,316 cc/rev)
Vehicle mass
1–50 t
Travel drives of crawler excavators and mini excavatorsCrawler cranes and crawler carriersRotary and horizontal directional drilling rigsPavers and asphalt milling machines+1
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Swing Gear Planetary Gearboxes (IGH-T)
IGH-TIGH-T Hydrostatic Swing Gearbox Series (IGH17T2 – IGH220T3)

Swing Gear Planetary Gearboxes

IGH-T swing drive planetary gearboxes: 12 versions from IGH17T2 to IGH220T3, maximum output torque 12.7–213 kN·m, 2–3 stages, ratios 24–294. Input flange for a Rexroth A2FM/A2FE, Danfoss H1C or Linde HMF axial piston motor; integrated multi-disc holding brake. Mounting flange in high (S1000) or low (S2000) position. Per the 2010 catalog, IGH dimensions and ratings conform to the Rexroth standard type, and some versions to Brevini, Nabtesco, Nachi and KYB. Used on SANY and XCMG excavators, cranes and drill rigs.

Versions
12 (IGH17T2 – IGH220T3)
Max. output torque
12,700–213,000 N·m
Ratios
24–294
Stages
2 or 3
Input interface
flange for Rexroth A2FM/A2FE, Danfoss H1C, Linde HMF motor
Parking brake
integrated multi-disc
Mounting flange
high (S1000) or low (S2000) position
Weight
130–1,285 kg
Swing drives of wheeled and crawler excavatorsSlewing of crawler and truck cranesRotary drill rig slewingMarine cranes
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Hydraulic Transmissions (IY)
IYIY Hydraulic Transmission Drives Series (IY2.5 – IY79, IY61111)

Hydraulic Transmissions

IY hydraulic transmission drives combine an INM radial piston motor, planetary gearbox, disc brake (or none) and multi-function distributor in one unit. 12 sizes by gearbox module, IY2.5 to IY79: total displacement 430–77,660 cc/rev, rated torque 843–200,231 N·m at 16–20 MPa, speed up to 100 rpm; special IY61111 version delivers 550,000 N·m at 1 rpm. The output shaft carries high radial and axial loads; 8 shaft options (splined, cylindrical, flange, expansion sleeve). Allowable back pressure up to 10 MPa.

Sizes
12 (IY2.5 – IY79) + IY61111
Rated torque
843–200,231 N·m (16/20 MPa); IY61111 — 550,000 N·m
Total displacement
430–77,660 cc/rev
Speed
0–100 rpm
Hydraulic motor
radial piston INM05–INM6
Brake
Z-type disc brake or none
Output shaft
8 options: splined, cylindrical, flange, expansion sleeve
Back pressure / case pressure
up to 10 MPa / up to 0.1 MPa
Winch and drum drivesMining and coal machineryShipboard and deck equipmentOilfield and metallurgical equipment+1
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Hydraulics

Hydraulic Motors (IMB/IMC)
IMB/IMCIMB / IMC / INM / IPM Series Radial Piston Hydraulic Motors

Hydraulic Motors

INI low-speed high-torque radial piston motors. INM (INM05–INM7, Italian technology from a former JV): displacement 59–4,298 cc/rev, rated pressure 25 MPa, peak up to 45 MPa, torque 235–17,100 N·m, speed up to 1,000 rpm — the basis of INI winches and transmissions. IMB with hydrostatically balanced con-rods: 988–6,807 cc/rev, 23/29 MPa, up to 22,404 N·m, interchangeable with Staffa HMB. IMC two-speed motors switch displacement while running (IMC100…IMC325). IPM: 56–22,857 cc/rev, 16–20 MPa, up to 58,470 N·m; replace Intermot, Calzoni, Staffa and SAI motors of the same displacement.

Type
radial piston, low speed high torque
Series
INM05–INM7, IMB080–IMB400, IMC100–IMC325, IPM1–IPM12
Displacement
56–22,857 cc/rev
Rated pressure
16–25 MPa (160–250 bar)
Peak pressure
24–45 MPa (240–450 bar)
Rated torque
178–58,470 N·m
Speed
0.2–1,000 rpm (by size)
Interchangeability
Staffa HMB (IMB); Intermot, Calzoni, Staffa, SAI (IPM)
Winch, capstan and windlass drivesShipboard and deck machineryPlastic injection moulding machinesHeavy metallurgical equipment+1
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Hydraulic Pumps (IAP)
IAPIAP/IAM Axial Piston Pumps & Motors; IK3V, I3V, I5VP Variable Pumps

Hydraulic Pumps

INI axial piston pumps. IAP/IAM fixed-displacement swash plate units work as pump or motor in open and closed circuits: 19 displacements 25–180 cc/rev, max. pressure 350 bar, speed 2,250–3,500 rpm, torque 139–1,003 N·m at 350 bar, weight 20–51 kg, ISO flange, DIN 5480 spline or keyed shaft. IK3V variable double pumps 63×2–180×2 cc/rev for 13–45 t excavators: rated 31.4 MPa, max. 34.3 MPa, power, pressure and flow control. I5VP2D28/36 double pump with integrated pilot gear pump for mini excavators.

Type
swash plate axial piston
IAP/IAM (fixed)
25–180 cc/rev, 19 sizes
Max. pressure IAP/IAM
350 bar
Speed IAP/IAM
2,250–3,500 rpm
Torque at 350 bar
139–1,003 N·m
IK3V (variable double)
63×2–180×2 cc/rev, 31.4/34.3 MPa, 1,950–2,650 rpm
Connection
ISO flange; DIN 5480 spline or keyed shaft; NBR/FKM seals
Main pumps of 13–45 t hydraulic excavatorsPumps for mini excavators and compact mobile machinesHydraulics of cranes and special vehiclesOpen and closed loop hydrostatic drives
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Marine Solutions

Mooring Winches (IYJ-C)
IYJ-CIYJ-C Hydraulic Mooring Winch Series (IYJ45-C – IYJ79-C)

Mooring Winches

IYJ-C hydraulic mooring winches: valve block with brake and overload protection, hydraulic motor, enclosed planetary gearbox, band brake, dog clutch, drum, warping head and frame. An enclosed gearbox instead of open gearing and rolling instead of plain bearings raise efficiency by 6–10 % and remove daily lubrication. Comply with GB 4446-84; a constant-tension valve block adds CT function. Standard range IYJ45-C … IYJ79-C: drum load 50–400 kN, holding load 150–1,080 kN, speed 10–15 m/min (light line 20–30 m/min, creep 0.5 m/min), rope 20–50 mm; special versions up to 750 kN.

Sizes
IYJ45-C, IYJ56-C, IYJ67-C, IYJ79-C; special up to IYJ4611-C
Drum load
50–400 kN (special up to 750 kN)
Holding load
150–1,080 kN
Rope speed
10–15 m/min; light line 20–30 m/min; creep 0.5 m/min
Rope diameter / capacity
20–50 mm / 250–400 m
Rated pressure / flow
14.5–17 MPa / 69–370 L/min
Brake / clutch
band brake / dog clutch; warping head
Standard
GB 4446-84
Ship mooring winchesPositioning winches for offshore platforms and bargesMooring of floating docks and pontoonsDeck machinery of fishing vessels
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Hydraulic Capstans (IYJP)
IYJPIYJP Hydraulic Capstan Series (IYJP3 – IYJP79)

Hydraulic Capstans

IYJP hydraulic capstans — an INI patent: valve block with brake and overload protection, hydraulic motor, planetary gearbox, wet brake, capstan head and frame. The integrated valve block simplifies the ship's hydraulic system. Range IYJP3-10 … IYJP79-260: pull 10–260 kN, nominal speed 10–25 m/min, rope 13–36 mm, working pressure differential 12–14.5 MPa, total displacement 860–46,794 cc/rev, flow 25–229 L/min; INM1–INM6 radial piston motors, C3 … C79 gearboxes. IDJP electric capstans are available for vessels without hydraulics.

Versions
IYJP3-10 … IYJP79-260
Pull
10–260 kN
Nominal speed
10–25 m/min
Rope diameter
13–36 mm
Working pressure differential
12–14.5 MPa
Oil flow
25–229 L/min (IYJP3-10 … IYJP79-240)
Motor / gearbox
INM1–INM6 / planetary C3AC (i = 5) … C79 (i = 22)
Brake
wet multi-disc
Ship mooring capstansHauling ropes and mooring lines on deckPulling operations in portsFishing vessel deck machinery
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Anchor Winches (IYM)
IYMIYM Series Hydraulic Anchor Winch (IYM2.5-Ø16 – IYM6-Ø42)

Anchor Winches

IYM hydraulic anchor winches (windlasses): valve block with brake and overload protection, hydraulic motor, planetary gearbox, hydraulic or manual band brake and dog clutch, frame. The integrated valve block simplifies the ship's hydraulics and gives smooth heaving and lowering. 10 versions for anchor chain 16–42 mm: working load 10.9–75 kN, overload pull 16.4–112.5 kN, holding load from 67 to 442 kN, heaving speed at least 9 m/min, anchorage depth up to 82.5 m, pressure 14–16 MPa, flow 14–83 L/min. The designation gives gearbox module and chain size.

Versions
10 (IYM2.5-Ø16 … IYM6-Ø42)
Anchor chain diameter
16–42 mm
Working load
10.9–75 kN
Overload pull
16.4–112.5 kN
Holding load
≥ 67 … ≥ 442 kN
Heaving speed / anchorage depth
≥ 9 m/min / ≤ 82.5 m
Pressure / flow
14–16 MPa / 14–83 L/min
Brake and clutch
band brake, dog clutch (hydraulic or manual)
Ship anchoring gearFishing vessel windlassesAnchor winches for barges, pontoons and floating platformsCombined anchor-mooring systems
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FAQ — INI

What equipment does SDS supply from INI?

SDS delivers the full INI product range including hoists & trolleys, gearboxes and hydraulics. Detailed series, sizes and technical specifications are available on this page; full PDF catalogues can be downloaded from the Catalogues section.

In which industries is INI equipment used?

INI equipment is applied in marine equipment, construction machinery, mining & mineral processing and drilling and other industries. We select a specific model for your duty cycle, load profile, working environment and ambient conditions.

What is the warranty and lead time for INI?

Standard manufacturer warranty — 12 months from commissioning, no more than 18 months from shipment. Production lead time is 4–16 weeks depending on specification (the equipment is manufactured in China, Ningbo). Delivery to Russia is by road transport. Detailed terms are on the Terms of Cooperation page.

How to order INI equipment from SDS?

Send a technical request with operating parameters and requirements. Within one business day we prepare a technical-commercial proposal with firm pricing and delivery schedule. Default Incoterms — DDP (with EAEU certification and customs clearance included).

Need help with INI?

An SDS engineer will size the unit for your load and quote it — usually within one business day.