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TIANIU

TIANIUbrakes & couplings from China

Changzhou Tianniu Transmission Equipment Co., Ltd.

Specialized manufacturer of overrunning clutches, backstop devices, one-way bearings and expansion sleeves. German engineering, QS9000 quality system.

China, Jiangsu Province, ChangzhouManufacturer website

Brakes & Couplings

Wedge Block Overrunning Clutch (CK-B)
CK-BCK-B Series Sprag Type One-Way Clutch, non-bearing supported, keyways on outer ring faces

Wedge Block Overrunning Clutch

CK-B is a Tianiu sprag type one-way (overrunning) clutch without its own bearing support. Its radial dimensions match GB/T 276-1994 ball bearings (6302–6218), so the clutch is installed in the housing next to a bearing of the same size that carries the radial and axial loads. The inner race is keyed to the shaft; the outer race (h7) fits into an H7 bore and is secured against rotation by keyways on both end faces. 20 sizes: shaft 10–90 mm, nominal torque 54–2,080 N·m, inner race overrunning speed up to 1,500 rpm. Delivered grease lubricated.

Type
sprag, non-bearing supported
Nominal torque
54–2,080 N·m
Shaft diameter
10–90 mm (H7), keyed inner race
Outer diameter
42–160 mm (h7), keyways on both outer race faces
Overrunning speed limit
inner race 500–1,500 rpm; outer race 150–500 rpm
Sizes
20 (CK-B1042 … CK-B90160, CK-B3072 … CK-B45100)
Envelope
as ball bearings 6302–6305, 6206–6218, 6306–6309 (GB/T 276-1994), width 23–38 mm
Lubrication
grease, factory filled
Packaging machinesPrinting machinesTextile machineryFood and medical equipment+2
One-Way Bearing (CSK-PP)
CSK-PPCSK..PP Series Sprag Freewheel Integrated in 62-Series Ball Bearing, keyways on both races

One-Way Bearing

CSK..PP is a compact Tianiu one-way bearing: a sprag freewheel is integrated into a 62-series ball bearing envelope (6202–6207), so the unit carries radial load itself and replaces a standard bearing. The PP version has keyways on both races (DIN 6885.3; size 40 to DIN 6885.1); recommended fits are h6 on the shaft and H6 in a rigid housing. Sizes 15–40 mm: nominal torque 13.5–260 N·m, speed up to 8,400 rpm. Delivered grease lubricated; the CSK..P version has a keyway on the inner race only.

Design
sprag freewheel in a 62-series ball bearing (6202–6207; size 40 outside the series)
Nominal torque TKN
13.5–260 N·m
Shaft diameter
15–40 mm
Outer diameter × width
35–80 × 11–22 mm
Keyways
inner and outer race, DIN 6885.3 (size 40 to DIN 6885.1)
Max. speed
3,000–8,400 rpm
Bearing load rating
C 7.4–15.54 kN; C0 3.42–12.25 kN
Lubrication
grease, factory filled
Motorcycle mechanismsTextile machineryPrinting machinesAutomated production lines
Non-Contact Backstop Device (NF)
NFNF Series Non-Contact High-Speed Backstops

Non-Contact Backstop Device

NF are Tianiu non-contact backstops for high-speed shafts. In forward rotation above a threshold speed (350–450 rpm depending on size) the shaped sprags are lifted off the raceway by centrifugal force, so the backstop runs without contact and wear; when the drive stops and tries to run back, the sprags engage. 11 sizes NF10–NF250: rated torque 1,000–25,000 N·m, bore 40–160 mm (E7, shaft h6, key to GB/T 1095-1979), maximum speed 1,500 rpm (up to NF125) and 1,000 rpm (NF160–NF250), weight 27–256 kg. The reaction torque is taken by the housing arm.

Type
non-contact, centrifugal sprag lift-off, high speed
Rated torque
1,000–25,000 N·m
Bore
40–160 mm, E7 (shaft h6), key to GB/T 1095-1979
Non-contact operation from
350–450 rpm depending on size
Max. speed
1,500 rpm (NF10–NF125); 1,000 rpm (NF160–NF250)
Sizes
11 (NF10 … NF250)
Housing outer diameter
190–430 mm
Weight
27–256 kg
High-speed shafts of belt conveyor drivesBucket elevatorsScraper conveyors
Locking Assemblies (Z1–Z9)
Z1–Z9Z1–Z9 Series Locking Assemblies (types to JB/T 7934-1999)

Locking Assemblies

Tianiu locking assemblies for keyless shaft–hub connections: torque and axial force are transmitted by friction from tapered-ring interference. Type codes follow Chinese standard JB/T 7934-1999 (now GB/T 28701-2012). Z1 is a pair of tapered rings clamped by a pressure flange (shaft 10–500 mm, up to 278 kN·m); Z2 is the most widely used type (shaft 20–1,000 mm, up to 2,000 kN·m); Z3 is self-centring; Z4, Z5, Z8 and Z9 are assemblies with their own screws; Z7A–Z7C are shrink discs clamping the hub onto the shaft from outside, up to 8,300 kN·m; Z7D is a sleeve coupling rigidly joining two shafts.

Types
Z1, Z2, Z3, Z4, Z5, Z7A–Z7C (shrink discs), Z7D (shaft-to-shaft), Z8, Z9
Shaft diameter
10–1,000 mm (Z1: 10–500 mm, Z2: 20–1,000 mm)
Transmissible torque
0.007–8,300 kN·m (Z2 up to 2,000 kN·m, Z7B up to 8,300 kN·m)
Axial force
1.4–21,840 kN
Locking screws
M6–M33, tightening torque 14–2,200 N·m
Pressure on shaft
up to 287 N/mm²
Type standard
JB/T 7934-1999 (superseded by GB/T 28701-2012)
Keyless mounting of gears, pulleys and sprockets on shaftsConnecting coupling hubs and flanges to shaftsShaft-mounted reducers with hollow shaft (Z7A–Z7C shrink discs)Rigid shaft-to-shaft connection (Z7D)
Press-Fit Sprag Overrunning Clutch (CK-C)
CK-CCK-C Series One-Way Clutch, non-bearing supported, press-fit outer race

Press-Fit Sprag Overrunning Clutch

CK-C is a narrow Tianiu one-way clutch without bearing support, with the radial dimensions of 62/63 series ball bearings to GB/T 276-1994. Unlike CK-B, the outer race has no face keyways: torque is transmitted by an interference fit — the n6 outer race is pressed into a sufficiently rigid K7 housing, while the inner race is keyed to the shaft. A support bearing of the same size is mounted alongside. Width 15–30 mm, 16 sizes: shaft 20–90 mm, nominal torque 50–1,560 N·m, inner race overrunning speed up to 1,100 rpm. Delivered grease lubricated.

Type
sprag, non-bearing supported
Nominal torque
50–1,560 N·m
Shaft diameter
20–90 mm (H7), keyed inner race
Outer race
52–160 mm, n6, press fit into K7 housing (no keyways)
Width
15–30 mm
Overrunning speed limit
inner race 500–1,100 rpm; outer race 150–420 rpm
Sizes
16 (CK-C2052 … CK-C90160, CK-C3072, CK-C4090, CK-C4285, CK-C65120)
Lubrication
grease, factory filled
Packaging machinesPrinting machinesTextile machineryFood and medical equipment+2
GFK One-Way Bearing (GFK)
GFKGFK Series Sprag One-Way Clutch Bearing, 59-series dimensions

GFK One-Way Bearing

GFK is a Tianiu sprag one-way bearing with its own roller and ball support in the envelope of 59-series bearings (5904–5910): the design gives the highest torque for the smallest outer diameter. There are no keyways — torque is transmitted by an interference fit only: housing R6, shaft p5. 7 sizes for 20–50 mm shafts: nominal torque 41–240 N·m (peak 2.5 × TKN), inner race overrunning speed up to 5,500 rpm, outer race up to 4,000 rpm. Grease lubricated; operating temperature −40…+100 °C, briefly up to +120 °C.

Design
sprag, with roller and ball support; 59-series bearing envelope (5904–5910)
Nominal torque TKN
41–240 N·m (Tmax = 2.5 × TKN)
Shaft diameter
20–50 mm
Outer diameter × width
37–72 × 23–30 mm
Max. overrunning speed
inner race 3,400–5,500 rpm; outer race 2,200–4,000 rpm
Fits
interference: housing R6, shaft p5
Operating temperature
−40…+100 °C, briefly up to +120 °C
Sizes
7 (GFK20 … GFK50), weight 0.09–0.36 kg
Indexing mechanismsBackstops on high-speed shaftsOverrunning units in tight spaces
Roller Backstop Device (ND)
NDND (NJ, NYD) Series Low-Speed Roller Backstops with Torque Arm

Roller Backstop Device

ND (also designated NJ, NYD) are Tianiu roller-type contact backstops for low-speed shafts: a compact, light design with torque arm, reliable engagement, smooth freewheeling and modest mounting accuracy requirements. 17 sizes from ND16 to ND7000: backstop torque 1,600–700,000 N·m, bore 50–450 mm (H7, shaft h6, key to GB/T 1095-1979), inner race speed up to 150 rpm for small sizes and up to 50 rpm for large ones. Up to ND380 the torque arm is a single plate, from ND500 a double plate. The arm rests against a stop with axial and radial play and must not be clamped.

Type
roller contact backstop, low speed, with torque arm
Backstop torque
1,600–700,000 N·m
Bore
50–450 mm, H7 (shaft h6), key to GB/T 1095-1979
Max. inner race speed
150 rpm (ND16–ND110), 100 (ND160–ND380), 80 (ND500–ND650), 50 (ND900–ND7000)
Drag torque
4–250 N·m
Sizes
17 (ND16/NJ65 … ND7000/NJ450)
Torque arm
single plate (ND16–ND380), double plate (ND500–ND7000)
Weight
13.5–3,380 kg
Inclined belt conveyorsBucket elevatorsScraper conveyorsPump units
Sprag Clutch without Inner Race (CK-D)
CK-DCK-D (metric) / B-200 (inch) Series Sprag Clutch without Inner Race

Sprag Clutch without Inner Race

CK-D and its inch version B-200 are Tianiu sprag clutches without inner race and without bearing support: the sprags run directly on the shaft, which must be h7 toleranced, with 0.01 mm cylindricity and HRC 56–60 hardness. The outer race, sized as 6203–6214 ball bearings, is keyed into the housing; adjacent bearings keep the shaft and outer race concentric. The metric CK-D range has 13 sizes for 17–70 mm shafts, the inch B-200 range (B203–B214) has 12 sizes for 16.510–79.356 mm shafts; nominal torque 33–1,188 N·m. Grease must be applied at installation.

Type
sprag, without inner race and bearing support
Nominal torque
33–1,188 N·m
Shaft diameter
17–70 mm (CK-D); 16.510–79.356 mm (B-200)
Shaft requirements
h7 tolerance, 0.01 mm cylindricity, HRC 56–60 hardness
Overrunning speed limit
CK-D: shaft 700–1,680, outer race 128–425 rpm; B-200: 860–2,040 / 180–500 rpm
Sizes
13 CK-D (CK-D1740 … CK-D70125) + 12 B-200 (B203 … B214)
Outer race
40–125 mm (h7), keyed to housing; envelope of 6203–6214 ball bearings
Lubrication
grease, applied at installation
Packaging machinesBag-making machinesCorrugated board linesGear reducers+1
Heavy-Duty Backstop Clutch (DSN)
DSNDSN (NJD) Series Low-Speed Heavy-Duty Backstops, Q/ZJK2-2004

Heavy-Duty Backstop Clutch

DSN (NJD) are Tianiu heavy-duty low-speed backstops built to company standard Q/ZJK2-2004 for shafts with high reaction torque. 13 sizes: rated backstop torque 25,000–1,700,000 N·m, maximum bore 160–620 mm, inner race speed 50–130 rpm, drag torque 32–420 N·m. The backstop is mounted on a parallel key to GB/T 1095-1979 with clearance to the inner race; taper or sliding keys are not allowed as they deform the race. The reaction torque is transmitted through an 800–2,500 mm torque arm to a stop block designed for shear.

Type
heavy-duty low-speed backstop with torque arm and stop
Rated backstop torque
25,000–1,700,000 N·m
Max. bore
160–620 mm
Max. inner race speed
50–130 rpm
Drag torque
32–420 N·m
Sizes
13 (DSN052 … DSN1700)
Torque arm and weight
arm length H 800–2,500 mm; weight 112–7,005 kg
Standard and mounting
Q/ZJK2-2004; parallel key to GB/T 1095-1979 (taper and sliding keys not allowed)
Heavy-duty inclined belt conveyorsBucket elevatorsScraper conveyors
Wedge Block Clutch with Sliding Bearing (CK-L)
CK-LCK-L Series Sprag One-Way Clutch with Integral Plain Bearing

Wedge Block Clutch with Sliding Bearing

CK-L is a Tianiu sprag one-way clutch with an integral plain bearing: no separate support bearings are needed, and the unit is intended for low speeds and tight installation space. A gear, sprocket or crank is bolted to the outer race; CK-L must not be used as a shaft-to-shaft coupling. 7 sizes: shaft 15–45 mm, outer diameter 60–135 mm, nominal torque 86–1,240 N·m, inner race overrunning speed up to 1,260 rpm. It serves for overrunning, indexing or backstopping; the rotation direction of the inner race must be specified when ordering.

Type
sprag with integral plain bearing
Nominal torque
86–1,240 N·m
Shaft diameter
15–45 mm (H7)
Outer diameter
60–135 mm; pilot diameter D1 26–75 mm (h7)
Overrunning speed limit
inner race 490–1,260 rpm; outer race 255–765 rpm
Sizes
7 (CK-L1560 … CK-L45135)
Weight
0.58–6.0 kg
Lubrication
grease, supplied by user
Printing machinesPackaging equipmentTextile machineryIndexing feed mechanisms+1
Backstop Device with Bearing Support (NDZ)
NDZNDZ (NJZ) Series Low-Speed Contact Backstops with Bearing Support

Backstop Device with Bearing Support

NDZ (NJZ) are Tianiu contact backstops for low-speed shafts with their own bearing support, a filter port, an oil level gauge and labyrinth lubrication channels. The backstop is mounted directly on the drive pulley shaft or on the reducer shaft, and the reaction torque is taken by a torque arm resting against a stop. Compared with the FND series, the manufacturer states higher overrunning speed, torque, precision and service life. 12 sizes from NDZ160 to NDZ10000: backstop torque 16,000–1,000,000 N·m, bore 100–480 mm, inner race speed 70–150 rpm, weight 98–4,442 kg.

Type
contact backstop, low speed, with bearing support and torque arm
Backstop torque
16,000–1,000,000 N·m
Bore
100–480 mm
Max. inner race speed
150 rpm (NDZ160–NDZ400), 100 (NDZ500–NDZ1000), 90 (up to NDZ2800), 80 (up to NDZ7100), 70 (NDZ10000)
Drag torque
20–280 N·m
Sizes
12 (NDZ160/NJZ16 … NDZ10000/NJZ1000)
Lubrication
oil: labyrinth channels, filter port, oil level gauge
Weight
98–4,442 kg
Steep-incline belt conveyorsBucket elevatorsConveyor drive pulley shaftsOutput shafts of conveyor drive reducers
Sprag Clutch with Ball Bearing Support (CKZ-C)
CKZ-CCKZ-C Series Sprag One-Way Clutch with Two Ball Bearings

Sprag Clutch with Ball Bearing Support

CKZ-C is a self-contained Tianiu one-way clutch with two ball bearings: it carries radial and axial loads and needs no external support. The inner race is keyed to the shaft and the outer race to the driven part, while a pulley, sprocket or gear is clamped between the two end covers. Depending on duty, the clutch is delivered filled with oil or grease. 13 sizes: shaft 12–110 mm, outer diameter 62–320 mm, nominal torque 92–10,000 N·m, inner race overrunning speed up to 840 rpm. Used as an overrunning or indexing feed clutch.

Type
sprag, with two ball bearings
Nominal torque
92–10,000 N·m
Shaft diameter
12–110 mm (H7), keyed
Outer diameter
62–320 mm (h7), keyed; driven part clamped by end covers (6–8 × M5–M20)
Overrunning speed limit
inner race 130–840 rpm; outer race 80–510 rpm
Sizes
13 (CKZ-C1262 … CKZ-C110320)
Weight
0.95–81.98 kg
Lubrication
oil or grease, factory filled
Textile machineryPackaging and printing machinesFood processing equipmentChemical equipment+1
Compact Backstop Device (RSBW)
RSBWRSBW Series Sprag Backstop with Torque Arm

Compact Backstop Device

RSBW is a compact Tianiu sprag backstop with torque arm: a sprag clutch in a housing centred by plain bearings for low speeds and sealed with shield-protected O-rings. It is delivered grease lubricated, ready for installation in a horizontal or vertical position, and is designed for high humidity and water splash areas. A bolt passing through the slot in the torque arm provides the rotational stop, with axial and radial clearance — the arm and bearings must not be prestressed. 13 sizes: shaft 20–90 mm, nominal torque 375–4,875 N·m, overrunning speed up to 400 rpm.

Type
sprag backstop with torque arm, plain bearings, O-ring seals
Nominal torque TKN
375–4,875 N·m
Shaft diameter
20–90 mm (H7)
Max. inner race overrunning speed
200–400 rpm
Housing outer diameter
106–190 mm; torque arm slot b 18–25 mm (H11)
Sizes
13 (RSBW20 … RSBW90, incl. 35M)
Lubrication and mounting
grease, factory filled; horizontal or vertical
Weight
2–9.9 kg
Backstops for drives with limited spaceEquipment in high-humidity and water-splash areasVertical and horizontal drive shafts

FAQ — TIANIU

What equipment does SDS supply from TIANIU?

SDS delivers the full TIANIU product range including brakes & couplings. Detailed series, sizes and technical specifications are available on this page; full PDF catalogues can be downloaded from the Catalogues section.

In which industries is TIANIU equipment used?

TIANIU equipment is applied in mining & mineral processing, packaging, textile and food industry and other industries. We select a specific model for your duty cycle, load profile, working environment and ambient conditions.

What is the warranty and lead time for TIANIU?

Standard manufacturer warranty — 12 months from commissioning, no more than 18 months from shipment. Production lead time is 4–16 weeks depending on specification (the equipment is manufactured in China, Jiangsu Province, Changzhou). Delivery to Russia is by road transport. Detailed terms are on the Terms of Cooperation page.

How to order TIANIU equipment from SDS?

Send a technical request with operating parameters and requirements. Within one business day we prepare a technical-commercial proposal with firm pricing and delivery schedule. Default Incoterms — DDP (with EAEU certification and customs clearance included).

Need help with TIANIU?

An SDS engineer will size the unit for your load and quote it — usually within one business day.